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The purpose of this paper is to experimentally and numerically investigate the cooling performance of the air-to-water thermoelectric cooling system under different working conditions.

An air-to-water thermoelectric cooling system was designed and manufactured according to the principle of discrete binary thermoelectric Peltier modules, and the thermal performance, heat transfer rate and average COP values were examined at different cooling water temperatures and voltages applied. Additionally, numerical simulations were performed by computational fluid dynamics approach to investigate the temperature distribution and airflow structure inside the cooling chamber.

Analyses were performed using experimental tests and numerical methods. It was concluded that, by decreasing the cooling water temperature from 20 to 5 °C, the average COP increases about 36%. The voltage analysis showed that the efficiency of the system does not always increase as the voltage rises; more importantly, the optimum voltage is different and depends on whether it is desired to increase COP or increase the cooling rate.

In the studies published in the field of thermoelectric cooling systems, little attention has been paid to the voltage applied and its relationship to other operating conditions. In most cases, the tests are performed at a constant voltage. In this study, several options, including applied voltage and cooling water temperature, were considered simultaneously and their effects on performance have been tested. It was found that under such studies, optimization work should be done to evaluate maximum performance in different working conditions.

Heat exchangers (HEs) which provide heat transfer and transfer energy through direct or indirect contact between fluids have an essential role in many processes as a part of various industries from pharmaceutical production to electronic devices. Using nanofluid as working fluid and integrating different types of turbulators could be used to upgrade the thermal effectiveness of HEs. Recently, to obtain more increment in thermal effectiveness, hybrid nanofluids are used that are prepared by mixing two or more various nanoparticles. The purpose of this experimental and numerical study is investigating different scenarios for improving the effectiveness of a concentric U-tube type HE.

In the numerical section of this study, different turbulator modifications, including circular and quarter circular rings, were modeled to determine the effect of adding turbulator on thermal performance. In addition, Al₂O₃/water and SiO₂/water single and Al₂O₃–SiO₂/water hybrid nanofluids were experimentally tested in an unmodified concentric U-tube HE in two different modes, including counter flow and parallel flow. Al₂O₃–SiO₂/water hybrid nanofluid was prepared at 2% (wt./wt.) particle ratio and compared with Al₂O₃/water and SiO₂/water single type nanofluids at same particle ratios and with distilled water.

Numerical modeling findings exhibited that integrating turbulators to the concentric tube type HE caused to raise in the effectiveness by improving heat transfer area. Also, experimental results indicated that using both hybrid and single type nanofluids notably upgraded the thermal performance of the concentric U-tube HE. Integrating turbulators cannot be an effective alternative in a concentric U-tube type HE with lower diameter because of raise in pressure drop. Numerically achieved findings exhibited that using quarter circular turbulators decreased pressure drop in comparison with circular turbulators. According to the experimental outcomes, using hybrid Al₂O₃–SiO₂/water nanofluid leads to obtain more thermal performance in comparison with single type nanofluids. The highest increment in overall heat transfer coefficient of HE by using Al₂O₃–SiO₂/water nanofluid achieved as 58.97% experimentally.

The overall outcomes of the current research exhibited the positive impacts of using hybrid nanofluid and integrating turbulators. In this empirical and numerical survey, numerical simulations were performed to specify the impact of applying different turbulators and hybrid nanofluid on the flow and thermal characteristics in a concentric U-tube HE. The achieved outcomes exhibited that using hybrid nanofluid can notably increase the thermal performance with negligible pressure drop in comparison with two different turbulator modifications.